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2003 Dodge Ram Heavy Duty 2500/3500 Chassis

All-Star Chassis Ups the Ante for Ride, Handling and Durability

The new Dodge Ram 2500/3500-just as tough under the skin
What goes into a Dodge Ram Heavy Duty chassis? First, the stiffest frame available, extensively hydroformed and tough enough to deliver a segment-leading payload rating of 12,000 lbs. (Gross Vehicle Weight Rating). Next, enough innovation to provide the best steering and handling heavy-duty pickup on the market with the introduction of a rack and pinion steering system on 4x2 models. And finally, an independent front suspension for two-wheel drive models and heavy-duty beam front and rear axles for four-wheel drive models, all adding up to a Ram Heavy Duty chassis that can cover ground smoothly both on- and off-road, and take the abuse of hard-working Ram customers.

New Levels of Ride and Handling
Designed as a package, Ram's hydroformed frame, outstanding frame stiffness and standard 17-inch wheels and tires-the largest offered on a heavy-duty pickup-combine to provide excellent ride and handling and reduced noise, vibration and harshness (NVH) characteristics without diminishing durability and load ratings. At 13.9 inches front and rear, Dodge Ram Heavy Duty's standard brake rotors are the largest offered on a heavy-duty pickup. Incorporating standard four-wheel ABS brakes, they deliver best-in-class stopping distances.

Stiffest Frame Ever on a Dodge Ram pickup
The frames for the 2500 and 3500 Dodge Rams follow the same formula as the all-new 2002 Dodge Ram 1500, utilizing hydroformed "box" sections that are far stiffer than on the previous-generation Ram, and contribute to reduced NVH and improved steering and handling precision.

The extensive use of hydroformed and boxed sections also simplify the frame manufacturing process and reduce the number of welds, contributing to improvements in dimensional integrity and durability by limiting variations in the manufacturing process. Because 2500 and 3500 series carry much heavier loads than their light-duty siblings, the frames are noticeably more robust.

New Steering Systems Aid Handling and Safety
While two-wheel and four-wheel drive versions of the all-new 2003 Dodge Ram Heavy Duty use different steering systems, each designed to provide excellent feedback and precision.

"We went to great lengths to ensure that the steering feel on these Heavy Duty Rams was second to none," said Frank Klegon, Vice President, Truck Product Team.

Two-wheel drive Dodge Ram Heavy Duty trucks feature a new rack and pinion-type steering system that delivers precision effort, feel and response tuned to give the driver precise control and positive feedback.

Four-wheel drive Dodge Ram Heavy Duty trucks have a redesigned recirculating ball system made to more exacting tolerances than their predecessors. The new system improves on-center steering feel through lower internal friction and responds more precisely, with responsiveness enhanced by a quicker ratio. In fact, at 13.4:1 and 2.75 turns lock-to-lock, heavy-duty four-wheel drive Dodge Rams have the quickest steering ratio in the industry. The faster ratio is especially effective in a heavy-duty truck when turning sharp corners, or maneuvering a trailer in tight quarters.

New Suspensions Provide Smooth and Durable Hauling Ability
The 2003 Dodge Ram Heavy Duty pickups feature new suspension systems designed to provide better ride and handling, without diminishing Ram's tough work ethic.

Since the majority of Dodge Ram Heavy Duty pickups are ordered with four-wheel drive, Ram's off-road performance is a key selling point. To improve off-road performance, the 2003 Dodge Ram Heavy Duty trucks feature new transfer cases and new beam axles. The beam axle system can sustain the types of off-road load forces the truck will endure, while providing improved load ratings.

Dodge Ram 2500s and 3500s provide a new suspension system for four-wheel drive units. Front suspension on four-wheel-drives is a refined version of the five-link, coil-spring suspension used on the previous-generation Dodge Ram Heavy Duty, with a new front beam axle. The system furnishes an outstanding combination of ride, handling and off-road operating characteristics.

Rear suspension architecture is common to both two-wheel and four-wheel drive models. It continues to use longitudinal leaf springs, but the springs are three inches longer than 2002 models. The added length reduces spring stresses. The standard two-stage springs used on 2500 series have three leaves to carry normal loads while providing a comfortable ride and an additional leaf to support heavy loads.

All 3500 series feature reduced spring rates for unloaded and lightly loaded conditions to improve ride quality. To support the full-rated load, all 3500 series include separate auxiliary leaf springs.

On two-wheel drive Dodge Ram Heavy Duty pickups, a new front suspension geometry delivers caster, camber and toe patterns that remain consistent throughout the full range of travel. A wider lateral rear spring span than on the prior model creates less cornering lean without compromising ride quality. Longer, flatter rear leaf springs and stiffer frames are also found on all new 2003 Dodge Ram Heavy Duty.

Biggest Brakes in Heavy-Duty Class
Internal competitive tests show that the Dodge Ram Heavy Duty's four-wheel ABS disc brake system provides best-in-class stopping distance. At 13.9 inches (353 mm) front and rear, Ram pickup's brake rotors are the largest in the heavy-duty segment. These larger rotors, with swept area increases of 42 percent front and 45 percent rear, are made possible by the change to 17 inch wheels and more voluminous linings, which increase braking power, extend lining life, and increase heat dissipation.

A dual-rate vacuum booster, first introduced to the industry in 2002 on the 1500 Dodge Ram, gives the 2500 and 3500 series more stopping ability at high brake pedal loads than single-rate boosters used by competitors. Overall, the Dodge Ram Heavy Duty's brake system gives the driver a sense of confidence that it can handle any situation.

New Transfer Case Choices
Two new transfer cases are available on 2500 and 3500 four-wheel drive models, a conventional manual shift and new electric shift. The manual-shift unit is standard on ST and SLT models. The electric-shift unit is standard on SLT Plus models. These new transfer cases provide quieter operation and improved quality and durability.

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